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Automated Warehouses for cartons

Automated carton warehouses use stacker cranes to handle light loads, delivering goods directly to the operator—no walking or forklift travel required.

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Our Automated warehouses for cartons

Mini-load Automated System

Mini-load Automated System

The automated Miniload AS/RS System is the optimal solution for the storage of small and light unit loads with a high turnover of SKUs.

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Key Features of Carton AS/RS Warehouses

Our automated carton systems are engineered for top efficiency, reliability, and adaptability—maximising space and delivering high performance in small-load logistics. Key features include:

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Productivity and efficiency

Fully automating receipt and dispatch compresses process latency, standardises tasks, and lowers error rates, resulting in higher throughput, improved accuracy, and better warehouse productiv

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Use of stacker cranes

Automated carton warehouses use stacker cranes designed for rapid, precise handling of light, low-volume loads—perfect for high-density, high-speed operations.

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Multi-level structures

High-bay configurations can run two or more stacker cranes on separate levels, multiplying storage capacity and enabling efficient management of large SKU counts.

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Improved stock management

A WMS delivers real-time inventory visibility, fewer errors, stronger traceability, and smarter decisions.

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High storage density

Maximises cubic volume—height and depth—ideal when floor space is tight or capacity demands are high.

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Faster order preparation

By delivering cartons to the pick face automatically, operator travel is reduced, access is faster, and picking efficiency rises.

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Cold-store ready

Fully compatible with temperature-controlled environments—delivers reliable, efficient performance in chilled and deep-freeze conditions.

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Cost savings

Automation lowers direct labor needs, reduces errors, and optimizes energy and space—driving down operating costs over the mid to long term.

Safety and Quality Standards for AS/RS Carton Systems

At AR Racking, our automated carton warehouses meet the most demanding international standards. We design robust, reliable, and safe solutions that protect both people and goods. Certifications include:

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ISO 45001

Occupational Health & Safety Management

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ISO 9001

Quality Management System

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ISO 14001

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ISO 50001

Energy Management System

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UNE EN ISO 3834-2

Quality and control of welding processes for metallic materials

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EN 1090-1

Authorizes CE marking for rack-supported buildings assembled in the EU

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ISO 14064

Measurement, control, and reduction of greenhouse gas emissions

AdvanceD Technologies in Automated Carton Warehouses

Our automated carton warehouses are built on advanced engineering and continuous innovation. In our in-house Technology Center, we design robust, efficient solutions using simulation tools and structural calculations tailored to automated environments. Partnerships with the University of the Basque Country (AR Racking Classroom) and Mondragon Unibertsitatea (AR Lab) channel academic knowledge into greater performance, reliability, and adaptability on every project.

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100% Automated Manufacturing Plant

We design and manufacture steel structures for automated carton warehouses, tailored to multiple sectors and light-load formats. Our racking integrates seamlessly with automation to maximise space, streamline operations, and ensure top-level safety in high-throughput environments.

Produced in a 35,000 m² facility with state-of-the-art technology and robotics, our systems deliver high precision, consistent quality, and competitive lead times. With a clear focus on structural automation and rigorous quality control, AR Racking is the partner of choice for carton automation projects that demand a robust, reliable, and safe foundation.

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Automated Pallet Warehouses

Automated pallet warehouses employ stacker cranes and other robotic mechanisms to handle heavy loads rapidly and efficiently, making...

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